Technology
Our ability to practice vertical integration and quick response enables us to manufacture the most cost-effective products within the shortest timeframe. This approach reduces delivery times and allows customization to meet your specific requirements whether it’s color, design, or budget considerations.
Moreover, we hold the utmost respect for your business privacy. Rest assured that we take comprehensive measures to safeguard your intellectual property, ensuring the security of your ideas and designs.
Raw Material
Raw Material E.C.I. Elastic Co., Ltd., our parent company, supplies covered and elastic bands. Our compression products utilize diverse yarns, including LYCRA, Bamboo Charcoal, Far-infrared Fiber, Copper Fiber, and more.
1
Knitting
SUNPOLAR uses high-quality knitting machines like German MERZ and Italy LONATI to provide outstanding medical stockings, graduated compression socks, and compression sleeves. Seamless machines from Santoni are now available for compression tights and compression tops.
2
Cutting & Sewing
Cutting and sewing can be done in this process for medical stockings like compression knee-high, thigh-high, and pantyhose. We also reinforce the edge of the stocking sleeves.
3
Dyeing
Compression Stockings are dyed in this process, and the chemical treatments are added as well. For instance, the color-fixing agent improves the color fastness; the softening agent provides a better hand feel.
4
Quality Inspection
Our quality engineers inspect every single product and check the dimension according to our product standard manuals. We also test the compression on the Swiss Salzmann MST MK V and CMD-100. Before the shipment, the cartons will be randomly chosen to be inspected again.
5
Packaging
Our customers provide the artwork and we help to develop total solution on packaging including barcodes, size stickers, boxes, and cartons.
6
We can customize all specifications and implement specialized processing to align precisely with your design and specific requirements.